Electrical Upgrades
Here is the new panel box in the main house (which we eventually moved again to the future laundry room). On the left is the old box. The old box was installed in the early seventies and was not in too bad of shape, however, after installing new "Square D" brand boxes in the guest house and shop, I decided to be uniform across all the buildings and purchased the same panel box for the main house. I temporarily tied the two boxes in the main house together in a small junction box below the new box. After this picture was taken I decided to knock out the wall between the kitchen and laundry room to make a massive kitchen. That meant we needed to move this electrical box yet again. I knew where we would build the new room onto the house so I moved the box to the outside of the house (which would be an internal wall once the new laundry room was built).

I did this so the new and the old panel boxes would be "hot" during the renovation. As we renovate from room to room, I rip out the old wiring and remove the old breaker. The new wiring is strung back to new panel box with a brand new breaker. When I am finished renovating, there should be no breakers left in the old panel box and it can then be removed.

Here is a close up of the junction box. The power line from the meter (which is also new) runs uncut to the new box. The old breaker box jumper can be removed later after the renovation work is complete.

Here is the new panel box for the guest house. I put this box on the same wall as the old one (facing away in this photo). This was a fire just waiting to happen. I disconnected all wires and ran a single circuit to the new box for work lighting. At the time of this photo the guest house was not on the priority list. Once this fire hazard was eliminated we could move on to other, more pressing issues. What brought this problem to our attention was debugging why the garage lights didn't work. It turned out that the entire garage was run from a single screw-in fuse from the guest house. To get the shop (garage) running we were forced to upgrade the electrical in the Guest House.

Here is the old fuse box in the guest house. I slept a lot easier once this death trap was disable. The scariest thing was that there were no wire clamps of any description used in this box. The slugs were popped out and the wire dragged across the sharp edges. Then on top of that, they (who, I don't know) wedged three and four wires in each hole. Everything was frayed and if you pushed on the box in several places, lights and power would turn on and off with a buzz & a pop.

Well, after snaking through the other out buildings, here is the final destination of the 220 volt power. I use a lot of power tools including 220 volt arc welders and a huge two stage air compressor. The power originally running to the garage was only 110 volt and 20 amp from a single fuse in the guest house. Now we have 220 volts at 200 amps.

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In older houses a fuse, short for 'fusible link', is a type of overcurrent protection device. Its essential component is a metal wire or strip that melts when too much current flows. When the metal strip melts, it opens the circuit of which it is a part, and so protects the circuit from excessive current. When you pull wire through a whole in a metal box the wire must be protected from getting chaffed and shorting out on the box. These clamps hold the wire still preventing future fire hazards.